Ohio Company Crafts Magic Behind Disney and Universal’s Biggest Rides
XENIA, Ohio — A small Ohio-based company is quietly shaping the future of theme park attractions, blending old-school craftsmanship with cutting-edge technology to create parts for rides at Disney and Universal Studios.
Ion Ventus, a boutique manufacturing firm in Xenia, specializes in crafting precision components for high-profile attractions, including Disney’s Buzz Lightyear ride and Universal’s upcoming Men in Black-inspired experience. What began as a hands-on workshop molding clay prototypes has evolved into a high-tech operation using 3D printing and AI-assisted design.
From Childhood Magic to Career Passion
For Madeline Steiner, a designer at Ion Ventus, the work is deeply personal. Growing up, Disney World was her family’s cherished vacation spot.
“It was our special place,” Steiner recalled. “Now, being part of the process that brings these rides to life—even in a small way—is incredible.”
Steiner helps engineer key elements, like the laser guns used in Disney’s Buzz Lightyear Space Ranger Spin. The journey from concept to reality, she says, is a lengthy but rewarding one.
Old-School Craftsmanship Meets Modern Tech
When founder Matt Vallo launched Ion Ventus nearly 20 years ago, the process was painstakingly manual.
“Back then, we shaped everything by hand—clay, foam, whatever worked,” Vallo said. “Now, we start with AI-assisted sketches, move to CAD models, and then produce parts using 3D printing and CNC machining.”
Despite the technological leap, the core philosophy remains unchanged: precision and creativity. The company’s work extends beyond theme parks, crafting components for private aviation and other industries.
Next Stop: Universal Studios
Ion Ventus’s latest project involves parts for Universal’s new Men in Black ride, a highly anticipated addition to the park’s lineup. For theme park enthusiasts like Steiner, contributing to such iconic attractions is a dream come true.
“Studying how these rides evolved over the years makes this work even more exciting,” she said.
As theme parks push the boundaries of immersive experiences, small businesses like Ion Ventus prove that innovation often starts in unassuming workshops—far from the glitz of the parks they help bring to life.
— Reported by Nexio News
